Metal Injection Molding articles: deep-dive MIM industry insight

Industry insight from the 2022 International Conference on Injection Molding of Metals, Ceramics and Carbides

In the programme of the 2022 International Conference on Injection Molding of Metals, Ceramics and Carbides (MIM2022), organised by the Metal Powder Industries Federation (MPIF) and held in West Palm Beach, Florida, USA, a number of presentations reported on innovations in both Metal Injection Moulding and the closely related sinter-based Additive Manufacturing process. In this report, Dr Satya Banerjee, Bishoi Consulting Co. LLC, reviews his highlights from the conference programme. ... Read more »

The maths in the magic: Calculating the sintering shrinkage of MIM parts

Newcomers to Metal Injection Moulding never cease to be amazed when they see that green parts uniformly shrink during debinding and sintering into a finished part. This calculated shrinkage, which is what enables products to conform to an engineer’s blueprints, can appear pretty magical. It is, of course, simply a matter of mathematical calculation. In this article, Dr Chiou Yau Hung (Dr Q) and James Chao, from You neeD Technology Office, Taiwan, encourage you not be scared off by the mathematics and discover the calculations at the heart of MIM ... Read more »

Indo-MIM: Exploring the dividing line between Metal Injection Molding and Binder Jetting

There can be few Metal Injection Moulding companies which are not keeping one eye on metal Binder Jetting (BJT). This rapidly progressing Additive Manufacturing process offers the promise of tool-free, high-volume production that can leverage much of an existing MIM producer’s expertise and equipment. Indo-MIM Inc., one of the world’s largest MIM producers, with operations in India and the US, started its exploration of Binder Jetting in 2019. Here, the company’s Jag Holla shares his insight into what the company has learnt so far, and where he sees the dividing line between MIM and BJT. ... Read more »

In MIM we trust: Integrating optical fingerprinting in metal injection molded products

Metal Injection Moulding is a technology that, in addition to its industrial application, is widely used for the manufacture of luxury goods, from watch cases to the decorative logos for exclusive handbags. For many such applications, the value of technologies for counterfeit prevention, quality control or identification for recycling purposes is very high. Here, Erik Dietrich, Applied Research Engineer at Demcon Metal Injection Moulding, Enschede, the Netherlands, reports on an innovative solution developed with Germany’s Tailorlux GmbH that enables the integration of unique optical fingerprint technology into MIM feedstocks. ... Read more »

High-nitrogen, nickel-free austenitic stainless steel for Metal Injection Molding

The ability of Metal Injection Molding to efficiently manufacture complex stainless steel components to net shape has enabled it to become a go-to technology for sectors such as watchmaking, luxury goods and medical devices. However, the challenge of meeting the growing demand for nickel-free stainless steels presents a number of challenges for MIM producers. In this article, Pierre Girin and Jean-Claude Bihr, from France’s Alliance MIM, review these challenges and share insight into the processing of a material class that holds great promise for the industry. ... Read more »

The sustainability of Metal Injection Molding: From powder to feedstock and finished parts

A Special Interest Seminar in the programme of the virtual Euro PM2021 conference, organised by the European Powder Metallurgy Association (EPMA) and held October 18-22, 2021, focused on developments aimed at enhancing the sustainability of production by Metal Injection Moulding. This seminar comprised three presentations from representatives of different points in the MIM process chain. ... Read more »

SSI Sintered Specialties: Expanding horizons through ‘next-generation’ Metal Injection Molding materials and Binder Jetting

SSI Sintered Specialties, LLC can trace its roots back to the earliest days of Powder Metallurgy in the US. True to its name, that company has over the decades found success through specialisation, in particular stainless steel PM products. This is a theme that continues today, with the company now expanding its horizons through the development of large Metal Injection Molding parts using innovative feedstock technology, and the adoption of metal Binder Jetting. Bernard North visited the company on behalf of PIM International and reports on its plans to remain at the forefront of metal powder based parts production. ... Read more »

Exploring the subtleties of the formulation and preparation of Metal Injection Molding feedstocks

A technical session, comprising three papers, at the Euro PM2021 Virtual Congress, organised by the European Powder Metallurgy Association (EPMA) and held from October 18–22, 2021, assessed various aspects of the formulation and preparation of feedstocks for Metal Injection Moulding. Dr David Whittaker reports on three papers that addressed solvent debinding efficiency, strategies for enhancing the debinding of polyacetal (POM) feedstocks, and, lastly, an analytical method for enhancing the understanding of the homogeneity of MIM feedstocks and green parts. ... Read more »

What drives the success of an industry: chance or strategy? Lessons from the growth of Metal Injection Molding in China

In March 2007, the very first issue of PIM International featured a review of Metal Injection Molding in Asia. China’s MIM industry was estimated as having around twenty MIM firms, many modest in size and of limited capability, with Taiwan accounting for another fifteen. Fast forward less than fifteen years, and Greater China now accounts for half of global Metal Injection Molding production, is a leader in MIM-grade powder production, and is home to a host of production equipment manufacturers. Industry consultant Dr Chiou Yau Hung (Dr Q) assesses just what happened to drive this success: good fortune, good strategy, or a slice of both? ... Read more »

A microstructural investigation of 420 martensitic stainless steel processed by Metal Injection Molding

Type 420 martensitic stainless steel covers a wide carbon range of 0.15% to 0.45%. Demand for this material from the 3C, automotive, biomedical and aerospace industries has been increasing thanks to its combination of moderate corrosion resistance, high hardness, and good tensile properties. In this study, Shu-Hsu Hsieh, Dr Chung-Huei Chueh, and I-Shiuan Chen, from Chenming Electronic Technology Corp. (UNEEC), Taiwan, investigated Nb-alloyed 420 produced using BASF SE’s Catamold 420 W feedstock. Decarburisation was examined in samples processed in both a graphite furnace and a molybdenum lined furnace. Microstructure, phase and hardness variations from the sintered state to each specific stage in heat treatment were also explored. Additionally, the influence of niobium on the formation of intergranular compounds, carbides, and carbonitrides was also assessed in each heat treatment stage for comparison. ... Read more »

In the latest issue of PIM International…

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Extensive MIM, CIM industry and sinter-based AM industry news, plus the following exclusive deep-dive articles and reports:

  • Metal Injection Moulding in Asia: Scale, supply chains, and growing overlap with metal Additive Manufacturing
  • Chanel’s J12: How Ceramic Injection Moulding became part of the luxury narrative
  • Ceramic AM enables 500 mm dual-channel gas distribution ring for high-speed PEALD and ALE in the same chamber
  • From hypersonics to EVs: Sintering non-oxide ceramics for next-generation technologies
  • ColdMetalFusion: A new approach to metal Additive Manufacturing

Buyer’s Guide: feedstock, powder, production technology and MIM, CIM and AM parts

Discover suppliers of these and more in our advertisers’ index and buyer’s guide, available in the back of PIM International.

  • Metal powders
  • MIM, CIM & AM parts producers
  • Binders & feedstocks
  • Feedstock mixers
  • Furnaces & furnace supplies
  • Atmospheres & gas generation
  • HIP systems & services
  • Injection moulding machines
  • AM technology
  • Debinding systems
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The free-to-access PIM International magazine archive offers unparalleled insight into the world of MIM, CIM and sinter-based AM from a commercial and technological perspective through:

  • Reports on visits to leading part manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

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