Newcomers to Metal Injection Moulding never cease to be amazed when
they see that green parts uniformly shrink during debinding and sintering
into a finished part. This calculated shrinkage, which is what enables
products to conform to an engineer’s blueprints, can appear pretty magical.
It is, of course, simply a matter of mathematical calculation. In this article,
Dr Chiou Yau Hung (Dr Q) and James Chao, from You neeD Technology
Office, Taiwan, encourage you not be scared off by the mathematics and
discover the calculations at the heart of MIM
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Metal Injection Moulding is a technology that, in addition to its industrial application, is widely used for the manufacture of luxury goods, from watch cases to the decorative logos for exclusive handbags. For many such applications, the value of technologies for counterfeit prevention, quality control or identification for recycling purposes is very high. Here, Erik Dietrich, Applied Research Engineer at Demcon Metal Injection Moulding, Enschede, the Netherlands, reports on an innovative solution developed with Germany’s Tailorlux GmbH that enables the integration of unique optical fingerprint technology into MIM feedstocks.
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During the International Conference on Powder Metallurgy and Particulate Materials (PowderMet2021), held in Orlando, Florida, USA, the MPIF announced the winners in its 2021 PM Design Excellence Awards. As in previous years, the awards were dominated by innovative parts produced by Metal Injection Moulding, which once again showcased the impressive versatility the process can bring to component design, and its potential as a truly competitive manufacturing technology. Here, we report on a truly diverse collection of award winning MIM parts.
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The dramatic growth of China’s Metal Injection Moulding industry over the past decade has not only seen MIM producers thrive, but it has driven major investments in metal powder production capabilities. One of the biggest success stories is that of Jingye Lide Additive Manufacturing Co., Ltd., a company whose production has grown from 50 tons of atomised powder in 2009 to 4,000 tons in 2020. It is planning to increase capacity to 40,000 in the near future. Dr Chiou Yau Hung (Dr Q) reports on a recent visit to the company for PIM International.
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MIMplus Technologies has a proven track record in MIM materials, process and application development. Now, the company is further increasing its market reach and production capability through research-driven material and process developments. As Dr Georg Schlieper explains, the first of the company’s two main areas of current innovation is the production of NdFeB hard magnets, using recycled materials, by MIM. The second is in sinter-based Additive Manufacturing, where MIMplus is working closely with Germany’s Headmade Materials and Israel’s Tritone Technologies on the commercial development of their very distinct production processes.
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Within the programme of the successful Euro PM2020 Virtual Congress, organised by the European Powder Metallurgy Association (EPMA) and held October 5–7, 2020, a technical session, comprising three papers, addressed advanced process developments in Powder Injection Moulding (PIM). In this review, Dr David Whittaker reports on these presentations that addressed the opportunities around single-use moulds, advanced part customisation, and cobalt-free diamond composite for cutting tool applications.
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