Metal Injection Molding for firearms and defence applications

MIM titanium gun trigger

Fig. 35 shows a MIM titanium trigger produced for an Italian gun manufacturer. In the background is the green part (as moulded) and in the foreground the sintered part.

Applications for MIM: Firearms and Defence - Titanium_trigger

Fig. 35 Metal Injection Moulded titanium gun trigger manufactured by Mimest Spa, Italy

Because of high material costs, Metal Injection Moulded titanium components are currently limited to high performance applications (in terms of fatigue properties, biocompatibility, and light weight), or luxury consumer products where titanium adds exclusivity and marketability.

As titanium powder prices fall, the market for MIM components is expected to grow dramatically.

 

“Safe and Arm” rotor

The military “safe and arm” rotor shown in Fig. 36 is used in an explosive device for a US Department of Defence application. Produced by Metal Injection Moulding, the 316L stainless steel part is formed to a density of 7.6 g/cm3. Its significant properties include an ultimate tensile strength of 75,000 psi, yield strength of 25,000 psi, 50% elongation and 67 HRB hardness.

Applications for MIM: Firearms and Defence - Rotor

Fig. 36 Safe and arm rotor produced by FloMet LLC, USA. (Photo courtesy MPIF)

The complex shape features numerous outside radii and angular surfaces. At least twelve functional features and surfaces are geometrically controlled by concentricity, profile, and true position tolerances.

The part is assembled into a housing to provide the two-stage safety for the explosive device. It replaced a zinc die casting whose mechanical properties were ultimately not consistent enough to pass validation testing.

 

Pistol upswept grip safety part

This pistol safety part (Fig. 37) is used in the 1911-style 45-caliber pistol made by Colt Manufacturing Company, LLC., USA. The complex MIM 17-4 PH stainless steel part is produced to a density of 7.6g cm3.

Applications for MIM: Firearms and Defence - TRigger

Fig. 37 Pistol upswept grip safety part produced by Megamet Solid Metals, Inc., USA. (Photo courtesy MPIF)

The upswept design of the grip safety part, which was traditionally investment cast, would previously require extensive secondary machining. Switching to the MIM process reduced customer lead times and provided exceptional cost savings, in addition to increasing production rates and producing a more uniform part.

The part performs several functions: it blocks the trigger from firing, shields the hammer from impacting or injuring the shooter’s hand when the pistol cycles, and interacts with the shooter’s palm for comfort. Colt performed a 10,000-cycle test to qualify the part.

To learn more about MIM in the firearms sector, download our free to access report “Metal Injection Moulding in the firearms industry: A global perspective“, available in the December 2014 issue of PIM International.

Next page: Conclusions

 

 

In the latest issue of PIM International…

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Extensive MIM, CIM industry and sinter-based AM industry news, plus the following exclusive deep-dive articles and reports:

  • Calling all product designers: Discover what Metal Injection Moulding could do for you through these award-winning parts
  • Binder Jetting of a dual-phase steel: Process insight and optimisation using the Master Sintering Curve
  • The rise of filament-based metal AM: New materials and machines present opportunities for MIM producers
  • Sinter-based Additive Manufacturing at the 20th Plansee Seminar on Refractory Metals and Hard Materials
  • Ceramitec 2022: Opportunities abound for producers of technical ceramics by CIM and AM

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